| Automatic cell feeder | Power supply: AC220V±10% 1KW 50HZ±10% Air source: 0.4-0.8mpa, no water mist, no impurities The box cell is packed in 10*10 cartons, with a maximum of 5 boxes at a time The box cell is packed in 12*15 cartons, with a maximum of 4 boxes at a time Adopt Taiwan upper silver guide rail Cell shift power: stepper motor/decelerator motor Control system: XC2-24T-E PLC programmer Operation interface: TG-765-UT color display screen, easy to operate Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi Production efficiency: more than 4500PCS/H Main FUNCTIONS: MANUALLY PUT the cell in the box into the box assembly line, automatically enter the position of the cell, and push the empty box into the storage box |
| Automatic cell feeding mechanism | Power supply: AC220V±10% 1KW 50HZ±10% Air source: 0.4-0.8mpa, no water mist, no impurities Use permanent magnet suction line 15PCS Adopt Taiwan upper silver guide rail Core shift power: star cylinder Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi Main FUNCTIONS: AUTOMATICALLY TAKE OUT THE CELL IN THE CARTON AND TRANSFER IT TO THE CELL LINE OF the AUTOMATIC PAD machine. It is compatible with different diameter of 21/18 cell packaging boxes |
| Insulation paper pasting | Power supply: AC220V±10% 1.6KW 50HZ±10% Air source: 0.4-0.8mpa, no water mist, no impurities Adopt 4 - pin cushion mechanism to improve efficiency Adopt frequency conversion motor and CAM punching pad to prevent battery damage Japanese high speed steel die, design life of 5 years Automatic rewinding of waste materials Adopt Taiwan silver guide rail, lead rod The lower cell motor adopts Taiwan force reduction motor Power of manipulator: closed-loop stepper motor/servo motor Cell shift power: stepper motor Control system: XD-42T-E PLC programmer Operation interface: TG-765-UT color display screen, easy to operate Built-in fault alarm system (according to the prompt to remove the fault) Automatic alarm for shortage of highland barley paper Quantitative reminder of die cleaning Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi |
Sorting feed machine  | Adopt Taiwan upper silver guide rail The input cell adopts synchronous belt transmission, and the power is 25W deceleration motor Cell shift power: 400W servo motor Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi Main functions: automatically connect the cell with the surface pad to the test location for testing, and the tested cell will be transferred to the test cell shift mechanism by the servo motor according to the set spacing, which is compatible with 21/18 cells in diameter, and 10PCS at a time |
Automatic test IR  | Test power: Star pneumatic Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi Test efficiency: above 4500PCS/H Test needle model: KS-100A3000 Test needle life: 600,000 times Main functions: single test cell voltage and internal resistance, through the servo motor shift, test 10 cells, from the cell shift mechanism to triple shift mechanism 1, test data in the sweep code completed and cell bar code binding, storage database |
| HIOKI BT3562 voltage resistance tester  | Tester model: HIOKI BT3562 optional domestic HK3560 Test channel: channel 1 Voltage reading accuracy: plus or minus 0.02MV Internal resistance reading accuracy: plus or minus 0.2 Hao Repeated tests are consistent Test data in the sweep code completed and cell bar code binding, stored in the database Test efficiency: 5000PCS/H |
Cell shift mechanism  | Adopt Taiwan silver guide rail, lead rod The lower cell motor adopts Taiwan force reduction motor Take the power of the manipulator: star pneumatic Cell shift power: 400W servo motor Built-in fault alarm system (according to the prompt to remove the fault) Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Actec /SMC/ Phenom/Airtek Production efficiency: more than 4500PCS/H Main functions: The tested cells are transferred to the triple shift mechanism 1 in order, and the servo motor is automatically arranged according to the spacing of 21700 cells, 10PCS/ time. The 18650 cell is also connected according to the spacing of 21700 cells, so as to realize the universality of 18650 and 21700 cells |
Three displacement mechanism1  | Adopt Taiwan silver guide rail, lead rod The lower cell motor adopts Taiwan force reduction motor Cell shift power: star pneumatic Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Actec /SMC/ Phenom/Airtek Production efficiency: more than 4500PCS/H Main function: Access the tested cell shift to sweep code position and discharge position, 18650 and 21700 cells universal |
Automatic scan code1  | Honeywell/Genz/HiKVision sweep code Custom light source is used to ensure the accuracy of code reading Identification system: Bicester independent research and development Camera width: within 300*150MM Executive device: Industrial computer, genuine WIN7 system Main Functions: Sanlian shift 1, sweeps the batteries into the code, start the step motor drive gear, the batteries clockwise, to read bar code data binding, not read bar code and test negative sentences is bad, the test data in the code completion and batteries barcode binding, store database, MES system docking with party a, don't sweep yards, and yards function can be blocked, 11 sets of gear transmission, with rubber ring to increase the friction on the core, to ensure the normal rotation of the core, normal reading, 18650 and 21700 cells universal Scanning efficiency: more than 3500PCS /H |
Automatic filing manipulator  | Adopt Taiwan silver guide rail, lead rod Automatic gear manipulator power: 2 axis 400W servo motor Module: 2 axes grab 10PCS of electric core at one time, using cylinder telescopic permanent magnet, stable and reliable Control system: XD series PLC programmer Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek Operation interface: TG-765-UT color display screen, easy to operate Main FUNCTIONS: ACCORDING to the range of set voltage internal resistance, put the cell into the corresponding pipeline slot, 18650 and 21700 cells are universal |
| 5 OK channels | Use 3 synchronous belt transmission Transmission power: 25W reducer motor Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek Number of stalls: 5 OK stalls The assembly line is divided into cell feed and cell discharge The discharging level of the cell is equipped with automatic mounting mechanism, which opens automatically when the cell is taken 18650 and 21700 cells are universal |
| IR test defective product/scan code defective product collection channel  | Use 3 synchronous belt transmission Transmission power: 25W reducer motor Sensor: Omron/Lirong Machine Research Number of stalls: 1 NG stalls The electric cell is sent into the material trough in the pipeline way, and the full material alarm is given Main function: Collect the cells that fail the voltage internal resistance test and the bad sweep code 18650 and 21700 cells are universal |
| Cell 3 shift mechanism*5 | Adopt Taiwan silver guide rail, lead rod Automatic gear manipulator power: 2 axis 400W servo motor Module: 2 axes It is stable and reliable to grab 10PCS of electric cell at one time and adopt cylinder telescopic permanent magnet Control system: XD series PLC programmer Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek Operation interface: TG-765-UT color display screen, easy to operate Main function: Take out the 5-bit OK channel cell and put it into the corresponding cell storage mechanism or cell discharge channel. It is universal for 18650 and 21700 cells and transferred independently by 5 groups of servo motors with module |
Lifting cell storage mechanism  | Power supply: AC220V±10% 1.6KW 50HZ±10% Adopt Taiwan silver guide rail, lead rod Lift power: Brake reducer motor Storage capacity: 18650 about 240PCS, 21700 about 180PCS Lifting speed: 8MM/ SEC Control system: XD series PLC programmer Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek Operation interface: TG-765-UT color display screen, easy to operate 18650 and 21700 cells are universal |
Cell discharge channel*5  | The input cell adopts synchronous belt transmission, and the power is 25W deceleration motor Cell shift power: 400W servo motor Number of channels 5 Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi |
| Exit cell grasping mechanism 
| Adopt Taiwan upper silver guide rail Adopt Taiwan silver guide rail, lead rod Automatic gear manipulator power: 2 axis 400W servo motor Module: 2 axes Use 3 synchronous belt transmission Transmission power: 25W reducer motor Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek Number of stalls: 5 OK stalls Discharge level of assembly line cell The discharging level of the cell is equipped with automatic mounting mechanism, which opens automatically when the cell is taken 18650 and 21700 cells are universal Main function: From the number of support robot needs to automatically grasp the cell to the automatic turnover mechanism position Compatible with 21/18 diameter cell, 1-10pcs according to the setting |
| The cell automatically adjusts the positive and negative direction 
| Main function: according to the requirements of the rear module, automatically change the positive and negative electrode direction of the cell Turning power: 5786 stepper motor (with 10 ratio reducer) Exchange efficiency: 4500-5000pcs /H |
Automatic scan code 2 | Honeywell/Genz/HiKVision sweep code Custom light source is used to ensure the accuracy of code reading Identification system: Bicester independent research and development Camera width: within 300*150MM Executive device: Industrial computer, genuine WIN7 system Main Functions: Sanlian shift 1, sweeps the batteries into the code, start the step motor drive gear, the batteries clockwise, to read bar code data binding, not read bar code and test negative sentences is bad, the test data in the code completion and batteries barcode binding, store database, MES system docking with party a, don't sweep yards, and yards function can be blocked, 11 sets of gear transmission, with rubber ring to increase the friction on the core, to ensure the normal rotation of the core, normal reading, 18650 and 21700 cells universal Scanning efficiency: more than 3500PCS /H |
Automatic spacing mechanism  | Power supply: AC220V±10% 1.6KW 50HZ±10% Air source: 0.4-0.8mpa, no water mist, no impurities Adopt Taiwan silver guide rail, lead rod Take out the power of the manipulator: 2 axis 400W servo motor Module: 1 axis Spacing adjustment range: 18-28mm Maximum number of cells is 10 Core grasp: cylinder telescopic permanent magnet, stable and reliable Control system: XD series PLC programmer Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek Operation interface: TG-765-UT color display screen, easy to operate Main FUNCTION: ACCORDING to the setting, the spacing is automatically adjusted to the same spacing as the battery bracket, and the robot grasps into the bracket |
Three displacement mechanism 2 | Adopt Taiwan silver guide rail, lead rod The lower cell motor adopts Taiwan force reduction motor Cell shift power: star pneumatic Cylinder: Attec /SMC/XINCHENG Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like Induction device: Taiwan LIKE/ Actec /SMC/ Phenom/Airtek Production efficiency: more than 4500PCS/H Main function: Replace the good cell shift to sweep code position and automatic spacing position, 18650 and 21700 cells universal |
YK400XR Yamaha robot  Yamaha robot manual programming system  | Robot model: Yamaha YK400XR Valid range: radius 360MM Load weight: 3KG Main functions: The robot takes out the well-spaced electric cell and inserts it into the bracket (or without bracket mold). Efficiency: 5000-6000 PCS/H Technical parameters: See Yamaha manual for details Main functions: Special research and development of control system for Yamaha robot Manually set robot coordinates and actions Match Yamaha 4-axis / 6-axis robot Debugging is simple, easy to learn, easy to understand The 7.5-inch touch screen displays the current status Operating system: Bicester independent research and development |
| CCD tester | Power supply: AC220V±10% 0.6KW 50HZ±10% Hikvision 10 million HD camera Identification system: Bicester independent research and development Camera width: 420*300MM or less Executive device: Industrial computer, genuine WIN7 system Main functions: CHECK and compare the positive and negative electrodes of the plugged cell, and stop the operation if the position is wrong or the polarity is back, waiting for manual confirmation before release Scanning efficiency: more than 6000PCS cell /H During normal production, every test, when qualified, the screenshots will be sent to the MES system of your company for preservation (about 8M each). Interface mode: Webserive Send Send: Send in hexadecimal forma |
A surface welding  | Main function: Automatic spot welding for single side of battery pack Standard HEQUAN(Bicast), MDA8000B/MDB4000B transistor welding power supply, Optional MIYACHI MDA8000B/MDB4000B transistor spot welding power supply With current detection function, false welding, explosion fire alarm Four-axis pure servo motor operation Spot welding coordinate data can be imported by U disk or array Positive and negative welding currents can be set differently (spot welding specification) Single cell can be set at a certain position without spot welding Spot welding needle cooling: standard with chiller Standard rotating welding head, plus or minus 90 degrees rotation (plus or minus 90 degrees range, arbitrary setting) Optional automatic grinding welding needle function Optional welding needle pressure detection function Welding data acquisition and upload Interface mode: Webseriv Send: to be sent as a string in XML format Spot welding efficiency: more than 4500PCS cell /H (calculated according to the two times of spot, 4 welding spots for the positive electrode and 4 welding spots for the negative electrode) Spot welding of nickel :0.08-0.15 nickel plating or pure nickel without the diversion groove welding 0.15-0.2 nickel plating or pure nickel is recommended to be welded with a diversion groove Convex welding is recommended for nickel plating above 0.2mm -0.5 or pure nickel |
Mould flip  | Main function: Turn the mold into B side automatic spot welding Turnover efficiency: 20S/ time |
B surface welding | Standard HEQUAN(Bicast), MDA8000B/MDB4000B transistor welding power supply, Optional MIYACHI MDA8000B/MDB4000B transistor spot welding power supply With current detection function, false welding, explosion fire alarm Four-axis pure servo motor operation Spot welding coordinate data can be imported by U disk or array Positive and negative welding currents can be set differently (spot welding specification) Single cell can be set at a certain position without spot welding Spot welding needle cooling: standard with chiller Standard rotating welding head, plus or minus 90 degrees rotation (plus or minus 90 degrees range, arbitrary setting) Optional automatic grinding welding needle function Optional welding needle pressure detection function Welding data acquisition and upload Interface mode: Webseriv Send: to be sent as a string in XML format Spot welding efficiency: more than 4500PCS cell /H (calculated according to the two times of spot, 4 welding spots for the positive electrode and 4 welding spots for the negative electrode) Spot welding of nickel :0.08-0.15 nickel plating or pure nickel without the diversion groove welding 0.15-0.2 nickel plating or pure nickel is recommended to be welded with a diversion groove Convex welding is recommended for nickel plating above 0.2mm -0.5 or pure nickel |
Mould flip2 | Main function: Turn the mold into B side automatic spot welding Turnover efficiency: 20S/ time |
Mould lifting machine  | Main Functions: After the battery is removed, the die is automatically connected and automatically dropped, and transferred to the die line |
Battery fetching manipulator  | Main Functions: Remove the spot-welded battery and transfer it to the circulation line or assembly line Efficiency: 20S/ time |
Mould transfer line  | Main function: Transfer the spot welding mold to the lower die nickel piece installation position and the lower die nickel piece installation position |
Lower mould nickel sheet mounting lift | Main functions: access the lower mold to lift the nickel plate and into the lower bracket position |
Upper mould nickel sheet mounting lift | Main function: access the upper mold to lift the |
